Featured Research

from universities, journals, and other organizations

High Tech For Bicycles

Date:
October 22, 2009
Source:
Fraunhofer-Gesellschaft
Summary:
Carbon fiber composite materials (CFRPs) not only make cars and airplanes lightweight but also benefit the light weight constructions for valuable bicycle concepts. German researchers have developed a spring-loaded seat post made of CFRPs.

More rider comfort at 30 percent less weight, thanks to the CFRP-based spring-loaded seat post.
Credit: Copyright Fraunhofer

Carbon fiber composite materials (CFRPs) not only make cars and airplanes lightweight but also benefit the light weight constructions for valuable bicycle concepts. At the Composites Europe trade show in Stuttgart (October 27-29), Fraunhofer researchers will present a spring-loaded seat post made of CFRPs.

Related Articles


The roadside features such as curbstone edges, potholes, streetcar tracks etc. frequently rattle the nerves of any bicyclist. But for years now, professional and recreational bikers alike have been using spring-loaded seat posts. They absorb the worst shocks, and make the ride more comfortable for the back. Still, for noticeably greater ride comfort, you have to dig deeper in your pockets. Fraunhofer researchers have just developed a functionally-integrated bicycle seat post from carbon fiber composite materials (CFRPs -- Carbon fiber reinforced plastics) that is ultra light and extraordinarily effective. "A hardtail mountain bike with this new kind of CFRP seat post rides as if it were a full suspension bike," says triathlon world champion Daniel Unger after a test drive. The professional cyclist means that the CFRP seat post can turn any mountain bike without rear-wheel suspension into a fully spring-loaded luxury vehicle. No surprise that in September, the component earned the Eurobike Award at the Eurobike 2009 trade show in Friedrichshafen and in Stuttgart, the high-tech post has been nominated for the 2009 AVK Award for Innovation.

The seat post was designed at the Fraunhofer-Institute for Chemical Technology ICT in Pfinztal as part of Fraunhofer's innovation cluster known as "KITe hyLITE -- Technologies for Hybrid Lightweight Construction." "The impetus for this came from our colleague and bicycle enthusiast, Sergei Belaew," recalls group manager Oliver Geiger, who handles the implementation of the flexible seat post in Professor Frank Henning's department. "The component is based on two CFRP profiles that work like laminated springs. In this respect, the spring rigidity was calibrated to keep the deflection within the 10 to 15 millimeter range. That tangibly augments rider comfort." The outer radii of the profiles were chosen so that riders could easily mount the component onto existing bike frames without a hitch. The saddle rail is articulated at the upper end of the profile; together with the clamps and the seat, the configuration results in a parallelogram.

Until now, the only seat posts to feature this structure were exceedingly pricey. The plus-factor of this Fraunhofer invention is how the unique characteristics of carbon fiber composites are combined with a keenly intelligent construction approach that delivers noticeable added cushioning and resilience. The deflection of the CFRP profiles influences the motion of the seat tip, and under ideal conditions actively supports pedaling. In addition, the post alleviates peak loads, even around minor superficial bumps -- tar spots, damaged street surfaces and manhole covers are barely noticeable. "More ride comfort at 30 percent less weight," says Geiger.

The prototype of the CFRP seat post was manufactured through a Resin Transfer Molding (RTM) process. "First, you fit the braided cable sleeves like a sock onto the mold core -- a butyl sleeve -- and stretch them until you get to the desired fiber angle. After pumping up the tubes as defined, a resin-hardening mixture infiltrates the component. As the hardening begins, the pressure on the butyl tubes is increased again, in order to achieve maximum impregnation," is how Belaew describes the manufacturing process. At this time, experts are working on optimizing the tool engineering and manufacturing process for the production of a larger number of units. Production and distribution will soon take over the "carbobike" spin-off.


Story Source:

The above story is based on materials provided by Fraunhofer-Gesellschaft. Note: Materials may be edited for content and length.


Cite This Page:

Fraunhofer-Gesellschaft. "High Tech For Bicycles." ScienceDaily. ScienceDaily, 22 October 2009. <www.sciencedaily.com/releases/2009/10/091021115000.htm>.
Fraunhofer-Gesellschaft. (2009, October 22). High Tech For Bicycles. ScienceDaily. Retrieved February 28, 2015 from www.sciencedaily.com/releases/2009/10/091021115000.htm
Fraunhofer-Gesellschaft. "High Tech For Bicycles." ScienceDaily. www.sciencedaily.com/releases/2009/10/091021115000.htm (accessed February 28, 2015).

Share This


More From ScienceDaily



More Matter & Energy News

Saturday, February 28, 2015

Featured Research

from universities, journals, and other organizations


Featured Videos

from AP, Reuters, AFP, and other news services

Elon Musk's Hyperloop Moves Forward

Elon Musk's Hyperloop Moves Forward

Buzz60 (Feb. 27, 2015) Zipping around at 800-miles an hour is coming closer to reality in California. An entire town is being built around Elon Musk&apos;s Hyperloop concept and it wants you to stop in for a ride when it&apos;s ready. Brett Larson is on board. Video provided by Buzz60
Powered by NewsLook.com
Vibrating Bicycle Senses Traffic

Vibrating Bicycle Senses Traffic

Reuters - Innovations Video Online (Feb. 26, 2015) Dutch scientists have developed a smart bicycle that uses sensors, wireless technology and video to warn riders of traffic dangers. Ben Gruber reports. Video provided by Reuters
Powered by NewsLook.com
In Japan, Robot Dogs Are for Life -- And Death

In Japan, Robot Dogs Are for Life -- And Death

AFP (Feb. 25, 2015) Robot dogs are the perfect pet for some in Japan who go to repairmen-turned-vets when their pooch breaks down - while a full Buddhist funeral ceremony awaits those who don&apos;t make it. Duration: 02:40 Video provided by AFP
Powered by NewsLook.com
London Show Dissects History of Forensic Science

London Show Dissects History of Forensic Science

AFP (Feb. 25, 2015) Forensic science, which has fascinated generations with its unravelling of gruesome crime mysteries, is being put under the microscope in an exhibition of real criminal investigations in London. Duration: 00:53 Video provided by AFP
Powered by NewsLook.com

Search ScienceDaily

Number of stories in archives: 140,361

Find with keyword(s):
Enter a keyword or phrase to search ScienceDaily for related topics and research stories.

Save/Print:
Share:

Breaking News:

Strange & Offbeat Stories


Space & Time

Matter & Energy

Computers & Math

In Other News

... from NewsDaily.com

Science News

Health News

Environment News

Technology News



Save/Print:
Share:

Free Subscriptions


Get the latest science news with ScienceDaily's free email newsletters, updated daily and weekly. Or view hourly updated newsfeeds in your RSS reader:

Get Social & Mobile


Keep up to date with the latest news from ScienceDaily via social networks and mobile apps:

Have Feedback?


Tell us what you think of ScienceDaily -- we welcome both positive and negative comments. Have any problems using the site? Questions?
Mobile: iPhone Android Web
Follow: Facebook Twitter Google+
Subscribe: RSS Feeds Email Newsletters
Latest Headlines Health & Medicine Mind & Brain Space & Time Matter & Energy Computers & Math Plants & Animals Earth & Climate Fossils & Ruins