Featured Research

from universities, journals, and other organizations

Carbon Nanotubes Produced In Bulk Using Commercially Available Polymeric Resins

Date:
February 10, 2008
Source:
Naval Research Laboratory
Summary:
Scientists have successfully produced carbon nanotubes in high yields in bulk solid compositions using commercially available aromatic containing resins. The concentration of multi-walled carbon nanotubes and metal nanoparticles can be easily varied within the shaped carbonaceous solid. Carbon nanotube containing fibers and films have also been formulated from the precursor compositions. The potential range of applications is huge, including structure, energy, sensors, separation/filtration, battery, electronic displays and nanoelectronic devices.

Scientists at the Naval Research Laboratory (NRL) have successfully produced carbon nanotubes (CNTs) in high yields in bulk solid compositions using commercially available aromatic containing resins. The concentration of multi-walled carbon nanotubes (MWNTs) and metal nanoparticles can be easily varied within the shaped carbonaceous solid. Carbon nanotube containing fibers and films have also been formulated from the precursor compositions. The potential range of applications is huge, including structure, energy, sensors, separation/filtration, battery, electronic displays, and nanoelectronic devices.

Related Articles


Using this method, carbon nanotubes (CNTs) are formed in a bulk carbonaceous solid from thermal decomposition of melt-processable precursor compositions formulated from organometallic compounds or metal salts in the presence of an excess amount of selected highly aromatic compounds.

The CNTs obtained by this patented method are not formed from gaseous components, as is common with the current CNT production based on chemical vapor deposition (CVD) methods, but rather evolve from metal and carbon nanoparticles that form within the carbonaceous solid during the carbonization process above 500C. Only a small amount of the organometallic compound or metal salt is needed to achieve the formation of CNTs in high yield, but large quantities of the metal source can be used, depending on the application, if desired.

The solid-state method enables the large-scale production of MWNTs in moldable solid forms, films, and fibers using low-cost precursors and equipment, thereby reducing economic barriers that are inherent with carbon nanotube materials produced by more conventional methods, such as CVD. Following carbonization, the shaped carbon solids are composed of varying amounts of nanotubes and amorphous carbon, depending on such synthetic parameters as the metal catalyst concentration, carbonization temperature, and the specific organic precursors used.

The amorphous carbon phase is readily removed via selective combustion at temperatures from 300--500 C, producing highly porous, purified CNT solids with specific surface areas up to 500 m2 g-1. This highly flexible synthetic method also offers the ability to incorporate heteroatoms, for example nitrogen, oxygen, and/or boron, into the carbon nanotube solid via the initial carbon precursors.

The NRL scientists use standard resin melt processing techniques to produce various shaped CNT-containing carbonaceous configurations. Their research is the first example of using high temperature thermosetting resins as a carbon source for the formation of CNTs. Any commercially available resins, including phthalonitriles resins, polyimides, epoxy resins, phenolics, and petroleum pitches, that have good thermal properties and show superior structural integrity, are attractive sources of carbon for CNT formation by the novel method.

The use of commercially available resins is a potentially inexpensive route to CNTs. Using this simple, potentially cost-effective method could result in the production of CNTs in large quantities and various shapes. Scientists are evaluating them for possible use in numerous aerospace, marine, and electronic applications.

The NRL research team consists of Drs. Teddy Keller, Matthew Laskoski, and Jeff Long from the Chemistry Division and Dr. Syed Qadri from the Materials Science and Technology Division. The research is funded by NRL base funds provided by the Office of Naval Research.


Story Source:

The above story is based on materials provided by Naval Research Laboratory. Note: Materials may be edited for content and length.


Cite This Page:

Naval Research Laboratory. "Carbon Nanotubes Produced In Bulk Using Commercially Available Polymeric Resins." ScienceDaily. ScienceDaily, 10 February 2008. <www.sciencedaily.com/releases/2008/02/080207153618.htm>.
Naval Research Laboratory. (2008, February 10). Carbon Nanotubes Produced In Bulk Using Commercially Available Polymeric Resins. ScienceDaily. Retrieved November 23, 2014 from www.sciencedaily.com/releases/2008/02/080207153618.htm
Naval Research Laboratory. "Carbon Nanotubes Produced In Bulk Using Commercially Available Polymeric Resins." ScienceDaily. www.sciencedaily.com/releases/2008/02/080207153618.htm (accessed November 23, 2014).

Share This


More From ScienceDaily



More Matter & Energy News

Sunday, November 23, 2014

Featured Research

from universities, journals, and other organizations


Featured Videos

from AP, Reuters, AFP, and other news services

Microsoft Adds Robot Guards, Ushers In Sci-Fi Apocalypse

Microsoft Adds Robot Guards, Ushers In Sci-Fi Apocalypse

Newsy (Nov. 23, 2014) Microsoft has robotic security guards working at its Silicon Valley Campus. Video provided by Newsy
Powered by NewsLook.com
Toyota's Hydrogen Fuel-Cell Green Car Soon Available in the US

Toyota's Hydrogen Fuel-Cell Green Car Soon Available in the US

AFP (Nov. 21, 2014) Toyota presented its hydrogen fuel-cell compact car called "Mirai" to US consumers at the Los Angeles auto show. The car should go on sale in 2015 for around $60.000. It combines stored hydrogen with oxygen to generate its own power. Duration: 01:18 Video provided by AFP
Powered by NewsLook.com
Google Announces Improvements To Balloon-Borne Wi-Fi Project

Google Announces Improvements To Balloon-Borne Wi-Fi Project

Newsy (Nov. 21, 2014) In a blog post, Google said its balloons have traveled 3 million kilometers since the start of Project Loon. Video provided by Newsy
Powered by NewsLook.com
Raw: Paralyzed Marine Walks With Robotic Braces

Raw: Paralyzed Marine Walks With Robotic Braces

AP (Nov. 21, 2014) Marine Corps officials say a special operations officer left paralyzed by a sniper's bullet in Afghanistan walked using robotic leg braces in a ceremony to award him a Bronze Star. (Nov. 21) Video provided by AP
Powered by NewsLook.com

Search ScienceDaily

Number of stories in archives: 140,361

Find with keyword(s):
Enter a keyword or phrase to search ScienceDaily for related topics and research stories.

Save/Print:
Share:

Breaking News:

Strange & Offbeat Stories


Space & Time

Matter & Energy

Computers & Math

In Other News

... from NewsDaily.com

Science News

Health News

Environment News

Technology News



Save/Print:
Share:

Free Subscriptions


Get the latest science news with ScienceDaily's free email newsletters, updated daily and weekly. Or view hourly updated newsfeeds in your RSS reader:

Get Social & Mobile


Keep up to date with the latest news from ScienceDaily via social networks and mobile apps:

Have Feedback?


Tell us what you think of ScienceDaily -- we welcome both positive and negative comments. Have any problems using the site? Questions?
Mobile: iPhone Android Web
Follow: Facebook Twitter Google+
Subscribe: RSS Feeds Email Newsletters
Latest Headlines Health & Medicine Mind & Brain Space & Time Matter & Energy Computers & Math Plants & Animals Earth & Climate Fossils & Ruins