Featured Research

from universities, journals, and other organizations

Save money and the planet: Turn your old milk jugs into 3-D printer filament

Date:
March 5, 2014
Source:
Michigan Technological University
Summary:
Making your own stuff with a 3-D printer is vastly cheaper than what you'd pay for manufactured goods, even factoring in the cost of buying the plastic filament. Yet, you can drive the cost down even more by making your own filament from old milk jugs. And, while you are patting yourself on the back for saving 99 cents on the dollar, there's a bonus: you can feel warm and fuzzy about preserving the environment. Making your own plastic 3-D printer filament from milk jugs uses less energy -- often a lot less -- than recycling milk jugs conventionally.

Joshua Pearce holds a DremelFuge chuck made from shredded plastic milk jugs.
Credit: Image courtesy of Michigan Technological University

Making your own stuff with a 3D printer is vastly cheaper than what you'd pay for manufactured goods, even factoring in the cost of buying the plastic filament.

Yet, you can drive the cost down even more by making your own filament from old milk jugs. And, while you are patting yourself on the back for saving 99 cents on the dollar, there's a bonus: you can feel warm and fuzzy about preserving the environment.

A study led by Joshua Pearce of Michigan Technological University has shown that making your own plastic 3D printer filament from milk jugs uses less energy -- often a lot less -- than recycling milk jugs conventionally.

Pearce's team did a life-cycle analysis on a run-of-the-mill milk jug made from HDPE plastic. After cleaning it and cutting it in pieces, they ran it through an office shredder and a RecycleBot, which turns waste plastic into 3D printer filament.

Compared to an ideal urban recycling program, which collects and processes plastic locally, turning milk jugs into filament at home uses about 3 percent less energy. "Where it really shows substantial savings is in smaller towns like Houghton, where you have to transport the plastic to be collected, then again to be recycled, and a third time to be made into products," said Pearce, an associate professor of materials science and engineering/electrical and computer engineering. Then the energy savings skyrocket to 70-80 percent. And, recycling your own milk jugs uses 90 percent less energy than making virgin plastic from petroleum.

Pearce also compared the cost of making your own filament with buying it.

"Filament is retailing for between $36 and $50 a kilogram, and you can produce your own filament for 10 cents a kilogram if you use recycled plastic," he said. "There's a clear incentive, even if you factor in the cost of buying the RecycleBot."

Commercial variants like the Filastruder cost under $300.

HDPE plastic isn't ideal. "It shrinks slightly as it cools, so you have to take that into account," said Pearce. "But if you are making something like a statue or a pencil holder, it doesn't matter."

This new recycling technology has caught the eye of the Ethical Filament Foundation, which aims to improve the lives of waste pickers, who scour other people's trash for items to sell or recycle. "In the developing world, it's hard to get filament, and if these recyclers could make it and sell it for, say, $15 a kilogram, they'd make enough money to pull themselves out of poverty while doing the world a lot of good," he said.


Story Source:

The above story is based on materials provided by Michigan Technological University. The original article was written by Marcia Goodrich. Note: Materials may be edited for content and length.


Journal Reference:

  1. M.A. Kreiger, M.L. Mulder, A.G. Glover, J.M. Pearce. Life cycle analysis of distributed recycling of post-consumer high density polyethylene for 3-D printing filament. Journal of Cleaner Production, 2014; DOI: 10.1016/j.jclepro.2014.02.009

Cite This Page:

Michigan Technological University. "Save money and the planet: Turn your old milk jugs into 3-D printer filament." ScienceDaily. ScienceDaily, 5 March 2014. <www.sciencedaily.com/releases/2014/03/140305125253.htm>.
Michigan Technological University. (2014, March 5). Save money and the planet: Turn your old milk jugs into 3-D printer filament. ScienceDaily. Retrieved July 25, 2014 from www.sciencedaily.com/releases/2014/03/140305125253.htm
Michigan Technological University. "Save money and the planet: Turn your old milk jugs into 3-D printer filament." ScienceDaily. www.sciencedaily.com/releases/2014/03/140305125253.htm (accessed July 25, 2014).

Share This




More Earth & Climate News

Friday, July 25, 2014

Featured Research

from universities, journals, and other organizations


Featured Videos

from AP, Reuters, AFP, and other news services

Goma Cheese Brings Whiff of New Hope to DRC

Goma Cheese Brings Whiff of New Hope to DRC

Reuters - Business Video Online (July 24, 2014) The eastern region of the Democratic Republic of Congo, mainly known for conflict and instability, is an unlikely place for the production of fine cheese. But a farm in the village of Masisi, in North Kivu is slowly transforming perceptions of the area. Known simply as Goma cheese, the Congolese version of Dutch gouda has gained popularity through out the region. Ciara Sutton reports. Video provided by Reuters
Powered by NewsLook.com
Bill Gates: Health, Agriculture Key to Africa's Development

Bill Gates: Health, Agriculture Key to Africa's Development

AFP (July 24, 2014) Health and agriculture development are key if African countries are to overcome poverty and grow, US software billionaire Bill Gates said Thursday, as he received an honourary degree in Ethiopia. Duration: 00:36 Video provided by AFP
Powered by NewsLook.com
Higgins Breaks Record at Mt. Washington

Higgins Breaks Record at Mt. Washington

Driving Sports (July 24, 2014) Subaru Rally Team USA drivers David Higgins and Travis Pastrana face off against a global contingent of racers at the annual Mt. Washington Hillclimb in New Hampshire. Includes exclusive in-car footage from Higgins' record attempt. Video provided by Driving Sports
Powered by NewsLook.com
Storm Kills Three, Injures 20 at Virginia Campground

Storm Kills Three, Injures 20 at Virginia Campground

Reuters - US Online Video (July 24, 2014) A likely tornado tears through an eastern Virginia campground, killing three and injuring at least 20. Linda So reports. Video provided by Reuters
Powered by NewsLook.com

Search ScienceDaily

Number of stories in archives: 140,361

Find with keyword(s):
Enter a keyword or phrase to search ScienceDaily for related topics and research stories.

Save/Print:
Share:

Breaking News:
from the past week

In Other News

... from NewsDaily.com

Science News

    Health News

      Environment News

        Technology News



          Save/Print:
          Share:

          Free Subscriptions


          Get the latest science news with ScienceDaily's free email newsletters, updated daily and weekly. Or view hourly updated newsfeeds in your RSS reader:

          Get Social & Mobile


          Keep up to date with the latest news from ScienceDaily via social networks and mobile apps:

          Have Feedback?


          Tell us what you think of ScienceDaily -- we welcome both positive and negative comments. Have any problems using the site? Questions?
          Mobile: iPhone Android Web
          Follow: Facebook Twitter Google+
          Subscribe: RSS Feeds Email Newsletters
          Latest Headlines Health & Medicine Mind & Brain Space & Time Matter & Energy Computers & Math Plants & Animals Earth & Climate Fossils & Ruins