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Metal defects can be eliminated by cyclic loading

Small amounts of repeated stretching can eliminate crystal defects in nanoscale metal parts

Date:
October 21, 2015
Source:
Massachusetts Institute of Technology
Summary:
It's a well-known characteristic of metals that repeated bending in the same place can cause the material to weaken and eventually break; this phenomenon, known as metal fatigue, can cause serious damage to metal components subjected to repeated stress. Now scientists report that metal can be strengthened by repeated small-scale bending.
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This image shows abrupt de-pinning and de-stabilization of a line defect due to repeated cyclic loading. Figure (a) shows the evolution of nominal tensile stress during two loading and unloading cycles. Figures (b) to (f) are still frames from a video that correspond to the stress state marked in (a), where the white dashed lines indicate the original defect location, and the colored dashed lines represent the altered locations from cyclic loading. The direction of tensile stretching is indicated by the arrows in figures (c) and (e).
Credit: Zhangjie Wang, Zhiwei Shan, Ming Dao, and Subra Suresh

It's a well-known characteristic of metals that repeated bending in the same place can cause the material to weaken and eventually break; this phenomenon, known as metal fatigue, can cause serious damage to metal components subjected to repeated stress.

But now, researchers from MIT, Carnegie Mellon University, Xi'an Jiaotong University, and elsewhere have found that under certain conditions, repeated slight stretching of nanoscale metal pieces can actually strengthen a material by eliminating defects in its crystalline structure.

The new finding is reported this week in the Proceedings of the National Academy of Sciences, in a paper co-authored by MIT's Ming Dao and Ju Li, Subra Suresh of Carnegie Mellon, Zhiwei Shan of Xi'an Jiaotong University, and others in China and at Johns Hopkins University. They refer to the new process as "cyclic healing."

"While metal fatigue has been studied extensively at larger volumes of materials, there has been little understanding of it at atomic scale," says Dao, a principal research scientist in MIT's Department of Materials Science and Engineering. To remedy that, the team decided to study the fatigue of metal using a transmission electron microscope to observe atomic-scale changes in defects.

The team primarily studied what happens in small, single-crystal pieces of aluminum. They aimed to reduce or eliminate microstructural imperfections -- such as defects in the crystal lattice known as "dislocations" -- through repeated, small-amplitude, cyclic deformation, rather than heat-based annealing.

The researchers found that repeated small displacements of the metal tend to dislodge the dislocations from their pinned locations inside the crystal. The small crystal has a high surface to volume ratio, so the dislocations are attracted to the surface -- and the energy stored in the metal due to the presence of the defects could be reduced. "Eventually, these defects can be driven all the way out to the surface," Dao says.

By "shaking" the dislocations gently and repeatedly, the researchers were able to get the material relatively free of them; consequently, the material's strength increased significantly. This phenomenon is counterintuitive, because it is the opposite of what one sees in much larger metal crystals, where repeated stretching often increases defect density and causes cracks to form.

The process could help in the production of strong parts for nanotechnology applications, such as mechanical nanosensors, nanoelectromechanical systems, and nanorobots.

"This work demonstrates how cyclic deformation, under certain controlled conditions, can lead to the removal of defects from crystals of small volume," says Suresh, Carnegie Mellon's president and a professor emeritus of materials science and engineering and former dean of engineering at MIT. "In addition to pointing out how these mechanisms of cyclic deformation can be very different from those seen in larger-volume materials, this work also offers new avenues for eliminating defects from crystals without the need for thermal treatment or shape change.


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Materials provided by Massachusetts Institute of Technology. Note: Content may be edited for style and length.


Journal Reference:

  1. Zhang-Jie Wang, Qing-Jie Li, Yi-Nan Cui, Zhan-Li Liu, Evan Ma, Ju Li, Jun Sun, Zhuo Zhuang, Ming Dao, Zhi-Wei Shan, Subra Suresh. Cyclic deformation leads to defect healing and strengthening of small-volume metal crystals. Proceedings of the National Academy of Sciences, 2015; 201518200 DOI: 10.1073/pnas.1518200112

Cite This Page:

Massachusetts Institute of Technology. "Metal defects can be eliminated by cyclic loading: Small amounts of repeated stretching can eliminate crystal defects in nanoscale metal parts." ScienceDaily. ScienceDaily, 21 October 2015. <www.sciencedaily.com/releases/2015/10/151021144708.htm>.
Massachusetts Institute of Technology. (2015, October 21). Metal defects can be eliminated by cyclic loading: Small amounts of repeated stretching can eliminate crystal defects in nanoscale metal parts. ScienceDaily. Retrieved April 30, 2017 from www.sciencedaily.com/releases/2015/10/151021144708.htm
Massachusetts Institute of Technology. "Metal defects can be eliminated by cyclic loading: Small amounts of repeated stretching can eliminate crystal defects in nanoscale metal parts." ScienceDaily. www.sciencedaily.com/releases/2015/10/151021144708.htm (accessed April 30, 2017).